Laser for denim

Working principle:

High power RF laser with triaxial dynamic large format galvanometer marking technology, at the denim surface specific location process specific pattern. Laser process effective width: 900mm*900mm

Working process:

This system adopt belt conveying method, the process divide into three stations:

1. Loading station with projector: operator place the processed garment on the belt conveyor of the outline range cast by projector, tread pedal switch, system start and conveying;
2. Triaxial dynamic galvanometer process station: after feeding finished, system automatic start processing according to the request, after finish process, waiting for the loading completed signal;
3. Unloading station: the belt conveyor send the completed process material out of process station, and drop-in the workbin at the unloading station.

 QD(3D)-9090LD denim carving system parameter and composition

Parameter list:

 Process feature instructions:

1. Compared with traditional wash and wipe by hand process, laser process no need to add chemical substances, lower pollution;
2. Circular feeding process method, process time and loading &unloading time overlap , high process efficiency;
3. CNC process, easy to change patterns, stable process effect;
4. High power RF laser, steady power, low maintenance cost, high working efficiency;
5. Patent exhaust system, ensure of big width curving gas exhaust effect;
6. Optics full-closed structure, safety and reliable system;
7. The machine appearance designed by professional industrial designer, friendly human-computer interface, easy to operate.

Laser process advantages compared with traditional manual process:

1. Replace of manual wipe by hand procedure, all the baffi, monkey, ragged, distressed procedure laser curving completed by one time through software, saving labor, and no need to relay on labor, solving the current situation of  hard recruit, high cost.
2. Laser ensure of all the finished product effect uniformity, avoid of traditional manual factor caused quality difference, extremely lowering the reject rate;
3. Compared to traditional process simple baffi, monkey patterns, laser curving can produce clear curved art pattern, including word, digital, logo, image fashion elements, not restricted by any graphics, improve widely personalized value-added space;
4. Denim laser curving totally abandon sand blast, oxidation, printing high pollution, greatly reduce washing wastage discharge of dyestuff, auxiliaries, fiber tow. Ensure of process environment cleaning and safety.

 Main quick-wear part list

Laser curving system feature introduction

1. High system security: according to national security standard request design circuit, optical circuits and system protection, and multi-point interlocking electric control , provide the best protection to customer and the operator;
2. Friendly human-computer interface: monitoring the whole production process at any time, convert automatic and manual operation at any time. Easy to operate, high reliable; the machine main part appearance designed by professional industrial engineer, fully consider of human-computer interface demand and appearance and color matching, maximum lowering operator labor strengthen；

3. Laser features: RF laser, steady output power, good process quality, strong curve ability, good effects; ensure of the whole curve process uniformity;

4. Optical circuit feature: full-closed optical circuit system, high security and steady, good for light-dimmer and maintenance;

5. Smoke exhaust system: strong type blowing and exhausting system, draw out produced dust, purify air, energy saving and environmental friendly.

6. Software features:

Self-development special recognition, typesetting, cutting series software, powerful, expected including the below unique functions and features:

1. Automatic cutting, efficiency and accurately;
2. In accordance with the need of management, develop unique piece counting/ objects count functions;
3. Typesetting system with multiple report forms,  convenient to customer management;
4. Software support common CAD（PLT，DXF，DST，AI，BMP) format files input and output;
5. Software support the imported graphic edit( zoom, rotate, array) function;

Software support output offline card, support files processing, no need to connect the computer to the control, saving input cost.

Commercial offer: