8 Year Exporter Fiber Dyeing Machine - Indigo Rope Dyeing Range – Singularity
8 Year Exporter Fiber Dyeing Machine - Indigo Rope Dyeing Range – Singularity Detail:
Specifications
| 1 | Machine Speed (Dyeing) | 6 ~ 36 M/min |
| 2 | Padder pressure | 10 Tons |
| 3 | Airing Length | 40 M (Typical) |
| 4 | PLC, Inverter, Monitor / PLC | ALLEN-BRADLEY or SIEMENS |
Coiler Cans
Dosing & Circulation
Features
| 1 | High Productivity |
| 2 | High Indigo Pickup |
| 3 | Best Color Fastness |
| 4 | Best Shade Evenness |
| 5 | Best Production Flexibility |
Dry Clinders
Yarn Exit After Drying
Principles for Indigo Rope Dyeing Range
1. Yarn is first prepared (by ball warping machine for rope dyeing, by direct warping machine for slasher dyeing) and start from the beam creels.
2. Pre-treatment boxes prepare (by cleaning & wetting) the yarn for dyeing.
3. Dye boxes dye the yarn with indigo (or other types of dye, such as sulfur).
4. Indigo is reduced (as opposed to oxidation) and dissolved in the dye bath in the form of leuco-indigo in an alkalic environment, with hydrosulfite being the reduction agent.
5. Leuco-indigo bonds with yarn in the dye bath, and then brought into contact with oxygen on the airing frame, leuco-indigo reacts with oxygen (oxidation) and turns blue.
6. Repeated dipping and airing processes allow indigo to gradually develop into a darker shade.
7. Post-wash boxes remove the excessive chemicals on the yarn, additional chemical agents may also be used at this stage for different purposes.
8. dyed yarn (in the form of ropes) will need to undergo the process of rebeaming (on rebeaming machines, aka LCB / Long Chain Beamer) to break the rope and wind onto warp beams for sizing, before weaving. Or, in case of knitted denim, cone winding is done after rebeaming, to prepare cones for circular knitting.
9. Rope dyeing is generally superior in terms of dyeing result (color fastness, higher indigo pickup, shade evenness, etc.).
10. Rope dyeing can also be used for knitting yarn, while slasher dyeing cannot (without major modification).
11. Rope dyeing requires bigger initial investment, and also requires extra machines (LCB, sizing) and space.
12. Production capacity: About 60000 meters yarn by a 24 rope dyeing range, about 90000 meters yarn by a 36 rope dyeing machine
Padder
Framework & Ladder
Video
Dyeing process
Product detail pictures:
Related Product Guide:
Assume full responsibility to satisfy all needs of our clients; achieve continual advancements by endorsing the expansion of our purchasers; turn into the final permanent cooperative partner of clientele and maximize the interests of clients for 8 Year Exporter Fiber Dyeing Machine - Indigo Rope Dyeing Range – Singularity , The product will supply to all over the world, such as: Cape Town, Leicester, United States, What is good price? We provide customers with factory price. In the premise of good quality, efficiency must be paid attention to and maintain appropriate low and healthy profits. What is a fast delivery? We make the delivery according to customers' requirements. Although delivery time depends on the order quantity and the complexity of it, we still try to supply products in time. Sincerely hope we could have long term business relationship.
By Freda from Japan - 2017.12.09 14:01
The customer service reprersentative explained very detailed, service attitude is very good, reply is very timely and comprehensive, a happy communication! We hope to have a opportunity to cooperate.
By lucia from Sevilla - 2017.09.30 16:36
