Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range – Singularity

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Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range – Singularity Detail:

Process drawing

Specifications

1 Machine Speed (Dyeing) 6 ~ 36 M/min
2 Machine Speed (Sizing) 1 ~ 50 M/min
3 Airing Length 32 M (Typical)
4 Accumulator Capacity 100 ~ 140 M

Beam Creels
Beam creels

Beam Creels

Features

1 Dyeing + Sizing
2 Efficient Production
3 Minimum Yarn Breakage
4 Multiple Production Modes
5 Highly Automated Production

Beam brake

Beam brake

Electric Cabinet Partial View

Electric Cabinet Partial View

Principles for slasher indigo dyeing

1. Yarn is first prepared (by ball warping machine for rope dyeing, by direct warping machine for slasher dyeing) and start from the beam creels.
2. Pre-treatment boxes prepare (by cleaning & wetting) the yarn for dyeing.
3. Dye boxes dye the yarn with indigo (or other types of dye, such as sulfur).
4. Indigo is reduced (as opposed to oxidation) and dissolved in the dye bath in the form of leuco-indigo in an alkalic environment, with hydrosulfite being the reduction agent.
5. Leuco-indigo bonds with yarn in the dye bath, and then brought into contact with oxygen on the airing frame, leuco-indigo reacts with oxygen (oxidation) and turns blue.
6. Repeated dipping and airing processes allow indigo to gradually develop into a darker shade.
7. Post-wash boxes remove the excessive chemicals on the yarn, additional chemical agents may also be used at this stage for different purposes.
8. sizing process is done right after dyeing on the same machine, final beams are ready for weaving.
9. Productivity-wise, a slasher dyeing range usually has about HALF the production capacity of 24 / 28 ropes dyeing range.
10. Production capacity: About 30000 meters yarn by a slasher dyeing range.

Headstock

Headstock

Sizing box

Sizing box

Split zone

Split zone

Top View of slasher dyeing machine

Top View of slasher dyeing machine

Automatic Tension Contro
Automatic Tension Control

Automatic Tension Control

Endress+Hauser Flowmeter

Endress+Hauser Flowmeter

Top sheet & Bottom sheet

Top sheet & Bottom sheet


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Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range –  Singularity detail pictures


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Sticking for the perception of "Creating goods of high quality and making good friends with people today from all around the world", we constantly set the interest of shoppers to begin with for Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range – Singularity , The product will supply to all over the world, such as: Venezuela, Russia, Cyprus, Our products are exported worldwide. Our customers are always satisfied with our reliable quality, customer-oriented services and competitive prices. Our mission is "to continue to earn your loyalty by dedicating our efforts to the constant improvement of our products and services in order to ensure the satisfaction of our end-users, customers, employees, suppliers and the worldwide communities in which we cooperate".
  • This is a honest and trustworthy company, technology and equipment are very advanced and the prodduct is very adequate, there is no worry in the suppliment.
    5 Stars By Faithe from Brazil - 2017.12.19 11:10
    The factory workers have a good team spirit, so we received high quality products fast, in addition, the price is also appropriate, this is a very good and reliable Chinese manufacturers.
    5 Stars By Jodie from Australia - 2018.06.05 13:10
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