Ordinary Discount Industrial Dyeing Process - Indigo Slasher Dyeing Range – Singularity

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Ordinary Discount Industrial Dyeing Process - Indigo Slasher Dyeing Range – Singularity Detail:

Process drawing

Specifications

1 Machine Speed (Dyeing) 6 ~ 36 M/min
2 Machine Speed (Sizing) 1 ~ 50 M/min
3 Airing Length 32 M (Typical)
4 Accumulator Capacity 100 ~ 140 M

Beam Creels
Beam creels

Beam Creels

Features

1 Dyeing + Sizing
2 Efficient Production
3 Minimum Yarn Breakage
4 Multiple Production Modes
5 Highly Automated Production

Beam brake

Beam brake

Electric Cabinet Partial View

Electric Cabinet Partial View

Principles for slasher indigo dyeing

1. Yarn is first prepared (by ball warping machine for rope dyeing, by direct warping machine for slasher dyeing) and start from the beam creels.
2. Pre-treatment boxes prepare (by cleaning & wetting) the yarn for dyeing.
3. Dye boxes dye the yarn with indigo (or other types of dye, such as sulfur).
4. Indigo is reduced (as opposed to oxidation) and dissolved in the dye bath in the form of leuco-indigo in an alkalic environment, with hydrosulfite being the reduction agent.
5. Leuco-indigo bonds with yarn in the dye bath, and then brought into contact with oxygen on the airing frame, leuco-indigo reacts with oxygen (oxidation) and turns blue.
6. Repeated dipping and airing processes allow indigo to gradually develop into a darker shade.
7. Post-wash boxes remove the excessive chemicals on the yarn, additional chemical agents may also be used at this stage for different purposes.
8. sizing process is done right after dyeing on the same machine, final beams are ready for weaving.
9. Productivity-wise, a slasher dyeing range usually has about HALF the production capacity of 24 / 28 ropes dyeing range.
10. Production capacity: About 30000 meters yarn by a slasher dyeing range.

Headstock

Headstock

Sizing box

Sizing box

Split zone

Split zone

Top View of slasher dyeing machine

Top View of slasher dyeing machine

Automatic Tension Contro
Automatic Tension Control

Automatic Tension Control

Endress+Hauser Flowmeter

Endress+Hauser Flowmeter

Top sheet & Bottom sheet

Top sheet & Bottom sheet


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Ordinary Discount Industrial Dyeing Process - Indigo Slasher Dyeing Range –  Singularity detail pictures


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We've our have sales staff, style and design staff, technical crew, QC team and package workforce. We've strict excellent control procedures for each system. Also, all of our workers are experienced in printing field for Ordinary Discount Industrial Dyeing Process - Indigo Slasher Dyeing Range – Singularity , The product will supply to all over the world, such as: Mauritania, Rome, Ghana, The development of our company not only needs the guarantee of quality, reasonable price and perfect service, but also relies on our customer's trust and support! In the future, we are going to continue with the most qualified and high quality service to offer the most competitive price, Together with our customers and achieve win-win! Welcome to inquiry and consult!
  • Good quality and fast delivery, it's very nice. Some products have a little bit problem, but the supplier replaced timely, overall, we are satisfied.
    5 Stars By Phoebe from Seychelles - 2018.11.02 11:11
    Managers are visionary, they have the idea of "mutual benefits, continuous improvement and innovation", we have a pleasant conversation and Cooperation.
    5 Stars By Roberta from Bulgaria - 2018.05.13 17:00
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